Wet Wipes Machines Portfolio

All You Need for A Complete Wet Wipes Manufacturing Process

You’re probably here because you just venture into in-house wet wipes production and you need more than a trusted wet wipes machine manufacturer to provide all equipment from A to Z for a complete wet wipes manufacturing process.

You will also be thrilled if you could be guided by an expert every step of the way, to make sure your investment a big success.

You might have been sold wet wipes machines that did not live up to expectations, and in order to satisfy sophisticated consumer market & stay constantly competitive, you are desperately looking for a more efficient & versatile wet wipes machine to produce all types of wet wipes cheaper and faster than your competitors.

Either way, you are landing on the right page.

DROID is here to help.

Droid Portfolio Manufacturing Process - Portfolio | Wet Wipes Machine

Built for All Types of Wet Wipes Applications

DROID manufactures all types of wet wipes machines for various applications you can find on the market.

Healthcare Wipes; Personal Care Wipes; Household Wipes; Workplace Wipes; Hospitality Industry Wipes etc.

Baby wipes packaing machine Droid - Portfolio | Wet Wipes Machine
Wet Wipes for Baby Care
wet wipes machine1  - Portfolio | Wet Wipes Machine
Wet Wipes for Adult Care
Cosmetic wet wipes Droid - Portfolio | Wet Wipes Machine
Wet Wipes for Cosmetic Care
Droid wetwipes pets - Portfolio | Wet Wipes Machine
Wet Wipes for Pets Care
Surface disinfectant wet wipes Droid - Portfolio | Wet Wipes Machine
Wet Wipes for Surface Disinfectant
Hand sanitizing wet wipes Droid - Portfolio | Wet Wipes Machine
Wet Wipes for Hand Sanitizing
Kitchen Cleaning Wet Wipes Droid - Portfolio | Wet Wipes Machine
Wet Wipes for Kitchen Cleaning
wet wipes machine0  - Portfolio | Wet Wipes Machine
Flushable Wet Toilet Paper
wet wipes machine1 - Portfolio | Wet Wipes Machine
Wet Wipes for Hospital Use
wet wipes machine0 - Portfolio | Wet Wipes Machine
Wet Wipes for Car Cleaning

Equipment for A Complete Wet Wipes Manufacturing Process

What is a complete wet wipes manufacturing process ?- How are wet wipes made?

A complete wet wipes manufacturing process entails the following 5 steps:

Step 1: RO Water Purification Process

Step 2: Lotion Preparation Process

Step 3: Wet Wipes Converting & Packaging Process

Step 4: Wet Wipes Lid Application Process

Step 5(Optional): Wet Wipes Secondary Packaging Process

Step 6: End-Of-The-Line Packaging Process

DROID provides Turn-key wet wipes machines and equipment required in each step of wet wipes manufacturing process as follows:

Step1: RO Water Purification Process

The water used in making wet wipes has to be as pure as drinkable water that exclude of bacterials, fungus, coliform, impurities, heavy metals, particles and mote.

“Tap water, well water, spring water, mineral water.. Can any of these water be used to make wet wipes?”

The answer is a sure “NO”. They have to be filtered until all the impurities and bacterials are removed.

By saying so, getting purified water in place is the first step towards making a good wipe. That is where a good water purification equipment comes in.

RO Water Treatment Equipment UT WT - Portfolio | Wet Wipes Machine

Step 2 : Lotion Preparation Process

Following water purification process comes lotion preparation process for wet wipes.

In this step, water tanks with mixing function are required. Purified water that comes from previous water treatment process is to be mixed with other chemical ingredients and fragrance in the mixing water tank, then stirred until the ingredients are completely dissolved.

The lotion is hence in place, ready to be transferred to wet wipes converting machine to make “wet” wipes.

Lotion Preparation System UT 2000L1500L1000L - Portfolio | Wet Wipes Machine

Step 3 : Wet Wipes Converting & Packaging Process

Wet wipes converting and packaging process typically involves the following steps:

1). Non-woven Roll Unwinding – 2).Tissue Folding – 3). Tissue Cutting – 4). Wetting – 5). Tissue Stacking

– 6). Die Cutting – 7). Re-sealable Sticker Labeling – 8). Bag Forming- 9.) Bag Sealing

The output product from this process is a wipes package without flip top ( Plastic Lid ).

This process applies to the manufacturing of all types of wet wipes for various application on the market : Baby Wipes, Adult Wipes, Disinfectant Wipes, Alcohol Wipes, Facial Cleaning Wipes, Kitchen Wipes, Sanitizing Wipes, Floor Cleaning Wipes, etc.

What differs from each model of wet wipes production lines used in this process are primarily the machine speed, the convertible formats such as tissue counts in the bag, the tissue dimensions and the bag dimensions. .

Automated Wet Wipes Production Line for Single Sachet Wet Wipes

Check your wet wipes samples at hand, if it is one sheet in the bag, this single sachet wet wipes machine is right for it.

Wet Wipes Converting Packaging Process DH 250 - Portfolio | Wet Wipes Machine
Automated Wet Wipes Production Line for On-the-go Pocket Wipes (5~40s/pack)

Check your wet wipes samples at hand.

If the pouch is pocket-sized that fills with 5 sheets,10 sheets,15 sheets, 20 sheets, up to 50 sheets in the bag, it is made by the pocket wet wipes machine.

Wet Wipes Converting Packaging Process UT FL22 Lanes - Portfolio | Wet Wipes Machine
Wet Wipes Converting Packaging Process UT FL4 4 Lanes - Portfolio | Wet Wipes Machine
Automated Wet Wipes Production Line for Flow Pack Wet Wipes (10~200s/pack)

Check your wet wipes samples at hand, if the pouch is big-sized and long by length that fills with 10 sheets,30 sheets,40 sheets, 50 sheets, 80 sheets, 100 sheets, 120 sheets up to 200 sheets in the bag, it is made by flow pack wet wipes production line.

Wet Wipes Converting Packaging Process UT BL Jumbo Roll - Portfolio | Wet Wipes Machine
Wet Wipes Converting Packaging Process UT BM121620 Pro - Portfolio | Wet Wipes Machine
Wet Wipes Converting Packaging Process UT BM121620 Promax - Portfolio | Wet Wipes Machine
Wet Wipes Converting Packaging Process UT BH20 - Portfolio | Wet Wipes Machine

Step 4 : Wet Wipes Lid Application Process

In this process, wet wipes package that comes with re-sealable sticker will be placed with a flip top (Lid) by a wet wipes capping machine.

wet wipes flip top DROID 180x180 - Portfolio | Wet Wipes Machine
Wet Wipes Lid Application Process UT LM70 - Portfolio | Wet Wipes Machine
Wet Wipes Lid Application Process DH L300 - Portfolio | Wet Wipes Machine

Step 5( Optional ): Secondary Packaging Process

The majority of wet wipes on the market are sold as individual package.

However, one might have noticed the value pack which is filled with 3 bags up to 6 bags of wipes in a PE bag.

It is either done by manual packing or a multi-pack wet wipes bagging machine

If you do not intend to make & sell value pack, this process can be skipped.

Wet Wipes Secondary Packaging Process DH MP80 - Portfolio | Wet Wipes Machine

Step 6 : End-of-Line Packaging Process

End-of-line packing process in a wet wipes manufacturing process refers to case packing and palletizing process.

Case packing process traditionally entails a lot of labor works to put wipes packages into each carton, often in a less effective way.

With the help of an automated case packing machine, labor crunch and soaring labor costs are no more headaches.

WET WIPES CASE PACKER DROID 180x180 - Portfolio | Wet Wipes Machine
End of line Packaging Process UT C300 - Portfolio | Wet Wipes Machine

Auxiliary Equipments & Accessories

Wet wipes auxiliary equipment & accessories are categorized into two types:

(1) Essential equipment required in a complete wet wipes production process to make ready-to-sell wet wipes.

(2) Non-Essential equipment which can be used with or added to primary wet wipes production lines with the purpose to make wet wipes production more efficient or quality-assured.

Auxiliary Equipment Accessories UT AC - Portfolio | Wet Wipes Machine
Auxiliary Equipment Accessories UT LT - Portfolio | Wet Wipes Machine
Auxiliary Equipment Accessories UT MC COMBO - Portfolio | Wet Wipes Machine

Trusted by Happy Customers in Over 20+ Countries

Global customers love DROID’s high performance wet wipes machine.

Opt for DROID, Be happy as they are!

Direct Sales from Wet Wipes Machinery Manufacturer

All of DROID’s wet wipes production lines are designed, programed and manufactured in-house.

Quality Guaranteed from Best-in-Class Components

When it comes to the performance, stability and durability of a wet wipes machine, mechanical & electrical components play a critical role.

At DROID, the quality of key components is never been compromised.

Only top global brands are selected to ensure long service life, reduced breakdowns and an easy access to aftermarket service in each country.

Wet Wipes Machine CE Certification

All of DROID’s wet wipes production lines are engineered to European CE safety compliance as an evidence of highest safety design.

CE Wet Wipes Packaging Machine  - Portfolio | Wet Wipes Machine
wet wipes machine CE - Portfolio | Wet Wipes Machine
wet wipes li applicator machine CE - Portfolio | Wet Wipes Machine

Buying Tips

From Wipes Wipes Contract Manufacturers to Brand Owners: How Do They Choose Their Wet Wipes Machines?

1.Minimize Manufacturing Cost With Maximized Efficiency

Consumers in FMCG market are constantly searching for good quality products at competitive pricing. It is the same story with wet wipes products.

In this regards, the majority of wet wipes manufacturers tend to compete on price to win over as more consumers as possible.

Every wet wipes supplier is trying to reduce their unit manufacturing costs. They know pretty well that every penny they save is another penny they can use to defeat their competitors.

Yet apart from keeping their eyes on the wet wipes raw material supply chain, where should their attention go to cut down their wet wipes manufacturing cost?

Speed/efficiency matters a lot to FMCG brands.

Instead of keeping their eyes on the initial purchase price, smart wet wipes manufacturers care more about how efficient a good wet wipes machine could be: if their wet wipes production line could run at higher speed with less downtime, they could produce more quality wet wipes in a day. By doing so, their unit manufacturing cost could be significantly reduced.

In summary, when evaluating a wet wipes machine, one should look particularly at below aspects if they aim to  maximize their production efficiency:

  • Format change-over should not be taking too much time
  • Machine downtime should be minimized with the help of less frequent replacement and repair of short- life components
  • More time should be spent in growing your business instead of fixing the machine
  • Material & product reject rate should be minimized (preferably
Wet Wipes Machine DROID4 - Portfolio | Wet Wipes Machine
Wet Wipes Machine DROID 3 1 - Portfolio | Wet Wipes Machine
2. One Machine, Multi-Formats & Multi-Purpose

Consumer market is fast-changing.

Most of the time, wet wipes contract manufacturers do not have a say in the choice of wipes formats ( Tissue sizes, fabric specs ). Their customers – the brand owners who outsource to wet wipes contract manufacturer usually come to the doorsteps with their own requests.

The problem is, each customer has different format request.

Some request to make biodegradable baby wipes;  Some ask for wet toilet paper ( easy-to-break & flushable into toilet ); Some require to make extra large & super thick wet tissue for kitchen cleaning purpose; Some target at price-sensitive market with a demand for extra small & super thin tissue; Some look for alcohol sanitizing wipes and some need help with innovative solution to differentiate their product from competition.

By saying so, a wet wipes contract manufacturer will experience frequent changeovers from one format to the other on each wet wipes production line merely within a day, and that drives them to constantly look for a truly multi-purpose wet wipes machine which can run as many formats as possible with faster & easier changeover between each format.

This is where the advantages of DROID’s high performance wet wipes machine comes to the fore.

Wet Wipes Machine DROID 1 - Portfolio | Wet Wipes Machine
Wet Wipes Machine DROID 1 1 - Portfolio | Wet Wipes Machine

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