• Eco friendly wet wipes machine Sustainability DROID 1 3 - Sustainability Solution for Wet Wipes

Technology Behind Sustainability in Wet Wipes Industry

Step Into The Future of Sustainable Wet Wipes Ahead of Your Competition

Wet wipes have become a necessary utility in everyone’s daily life. What began as a simple method to wipe a baby’s bottom is now applied to a variety of tasks, including cleaning computers, shining leather, clearing dirt, disinfecting tables, and cleaning off dirty hands. They have taken over as the standard cleaner for road trips and cleaning vehicle panels, but they may also be utilized as a temporary “bath” while travelling, for intimate usage, to care for the elderly, and, yes, as a substitute for toilet paper for adult bottoms.

Wipes are anticipated to be a $21.9 billion market by 2022 as a result of their growing demand. As global demand for wet wipes increases, their underlying environmental concern arises as traditional wet wipes do not decompose in the environment and might cause a mess to sewer systems when flushed into the toilet.

To DROID, we remain committed to sustainability and continue to innovate on wet wipes converting and packaging technology to improve global wet wipes producers’ experience with eco-friendly wet wipes (plastic-free wet tissue) manufacturing.

By providing one of the most efficient and advanced Eco-friendly wet wipes production lines, more and more wet wipes manufacturers are able to make plastic-free wet wipes, fine-to-flush wet toilet tissue and biodegradable wet wipes in a more efficient and sustainable way. Each DROID member is overjoyed to find the presence of a growing number of plastic-free wet wipes in the market. We are a firm believer that wet wipes can be utilized to a standard that fulfils safety, responsible, and sustainability via our continuous innovation on the technology that stands behind.

ECO FRIENDLY WET WIPES SUSTAINABILITY DROID  - Sustainability Solution for Wet Wipes

5 Facts About Wipes You Must Know

  1. Most wet wipes materials are manufactured with or from plastic, especially Polyester (PET).
  2. All the plastic-based disposable wet wipes are not biodegradable.
  3. All the plastic-based disposable wet wipes don’t break down easily so they are not “Flushable”.
  4. Wet wipes that have been flushed down the toilet can become “fatberg” and cause sewer blockages.
  5. Plastic pollution, particularly single-use plastic such as wipes, endangers ecosystems and mankind.

What is Sustainability in Wet Wipes Industry?

Most conventional wet wipes include plastic ingredients such as polyethylene terephthalate (PET). These ingredients are contributing to global pollution. PET-Based wet wipes do not decompose in the environment over an adequate amount of time. When you flush wet wipes containing plastics, pollutants such as micro-plastics and will be progressively released into the land as well as the waterways. Additionally, there is a significant problem with wet wipes clogging sewage systems.

Sustainability in wet wipes sector is an idea relating to developing wet wipes products, activities, and services that satisfy our current needs without affecting future generations’ capacity to meet them. The concept of sustainability acknowledges that the environment is a limited resource. Therefore, it is essential to conserve the ecosystem and its resources for the benefit of the world, our environment, humanity, and all living creatures.

Our sustainability objective for wet wipes is to collaborate with wet wipes manufacturers and water utilities to produce a green solution that does not include plastic and can be flushed properly.Plastic has been a controversial topic for decades, and many people nowadays are minimizing the usage of plastics since it is not biodegradable. The biodegradability of wet wipes refers to its ability to decompose in the environment over an adequate amount of time. In addition, authorities around the globe are keeping up their collaboration with businesses to ensure that wet wipes’ packaging has clear labelling and that consumers are aware of how to properly dispose of them.

Environmental Impact of Wet Wipes

We have all used wet wipes to clean our hands, mouths, work surfaces, babies, and just about everything else in our lives. We might ask they are only little pieces of damp tissue, so what damage can they do?

Wet Wipes Worry 1: Plastic Pollution

In reality, plastic is involved in the majority of wet wipes materials. Although they may feel gentle on your skin, these materials are the same ones used to make plastic bottles, food packaging, and other items. The wet wipes materials have been made differently to provide a distinct texture as well as structure. Poly(ethylene terephthalate), often known as PET, is the identical substance utilized for plastic bottles. It is one of the most popular fibres used to manufacture wet wipes.

PET is impossible for the environment to break down automatically. Therefore, every wet wipe will last (basically) forever after getting thrown into a place.

In fact, producing PET requires a lot more energy than producing other fabrics like conventional or organic cotton, however it is cheaper. Emissions from the industrial process have the potential to seriously pollute water sources with a variety of contaminants.

Plastic pollution jeopardizes the ocean, which also directly endangers marine life and human beings. Plastic may disintegrate into tiny particles known as microplastics, common in the ocean and rivers. Consuming microplastics might endanger wildlife, and as human beings often consume aquatic life, microplastics could harm human health as well.

Microplastic Found in Fish - Sustainability Solution for Wet Wipes
Wet Wipes Pollution Fish - Sustainability Solution for Wet Wipes
Wet Wipes Pollution Environment - Sustainability Solution for Wet Wipes

Flushability of Wet Wipes

Wet Wipes Worry 2: The Fatberg

Wet wipes are what are believed to be the disgusting, grey boulders of congealed sludge blocking drains around the globe.

It serves as a nasty and unpleasant lesson that even those harmless wet sheets do not evaporate or disintegrate when we flush them. Even if they have a flushable label.

From Toilet to Wastewater Treatment - Sustainability Solution for Wet Wipes

Even though the flushability of wipes is not a toxic or safety concern, it is still an important topic to notice. Although they are not really “flushable,” wipes are frequently promoted as such. They damage sewage systems by accumulating to create massive blockages.

Since wipes are typically congealed with cooking oil that has been flushed down the drain, these obstacles are sometimes referred to as “fatbergs.” Even though the term may be humorous, their effects might be severe. Governments must spend money to repair sewage system problems brought by human flushing wipes down the toilet. It is conceivable that your government or community is also heavily funding to repair damages from flushing wipes.

In many places all around the United States, campaigns like “Respect the Flush,” “FlushMeNot,” “Wipes Clog Pipes,” and “Defend your Drains” are becoming more popular. Much larger grinders are being purchased by certain communities to crush wipes before they enter wastewater treatment facilities. However, the drawback of this strategy is that, given that most wipes are composed of plastic, breaking them up speeds up the procedure of the wipe decomposing into microplastics.

The basic conclusion is that wipes regardless of whether they are marked as flushable or not should never be flushed. Truly flushable wipes are being developed by certain influential people in the business, simply throw them into a bin unless you are confident purchasing one of these goods.

Flushability Standard Flushable wet wipes DROID - Sustainability Solution for Wet Wipes

There isn’t yet a global standard for flushability. However, EDANA/INDA and the IWFSG are the only two organisations that have created voluntary assessment standards. The non-woven sector worked with the water treatment sector to establish these standards. They provide a methodology for evaluating flushability, assisting in ensuring that wipes designated as “flushable” are appropriate with wastewater infrastructure.

Flushable Wipes vs Non-flushable Wipes

Flushable Wipes

Certain wipes are intended to be disposed of in the toilet. They are made with sufficient wet strength for the purpose they are meant, as well as the capacity to break down in the wastewater system. Generally, flushable wipes are constructed of short fibres that decrease their wet strength after being flushed (for example, wood pulp and viscose).

The term “flushable” refers to more than whether something can be effectively flushed down the toilet. It signifies that flushing the item should not negatively affect the wastewater system.

A flushable wipe must be:

  • When the specified use guidelines from the supplier are appropriately executed, it cleans toilets and well-maintained drainage pipe systems.
  • Flows via well-maintained wastewater conveyance systems are compatible with wastewater treatment, reuse, and disposal systems, and accomplish this without clogging, blocking, or otherwise interfering with those systems’ normal functioning.
  • Is undetectable in effluent leaving municipal wastewater treatment systems and on-site wastewater treatment systems, as well as in soil-applied digested sludge from wastewater treatment facilities.

Non-Flushable Wipes

Many wipes available in the market are not meant to be flushed. Unlike normal toilet paper, non-flushable wipes do not undergo decomposition into tiny pieces because they require sufficient wet strength to clean a baby’s bottom or a table. Non-flushable wipes must be disposed of in the bin.

How Shall Wet Wipes Manufacturers Go Green?

3 Steps to Produce Eco-friendly Wet Wipes

Eco friendly Wet Wipes Machine Manufacturer DROID  - Sustainability Solution for Wet Wipes

Step 1: Choose the Right Eco-friendly Materials for Wet Wipes

Wet wipes that are really biodegradable are created with natural plant-based fibres that decompose more quickly in landfills. If they are flushable, they begin to decompose right away as they come into contact with water. These substances continue to break down until they are securely absorbed back into the earth, preventing them from ending up in a landfill. Choosing the right biodegradable wet wipes materials is the first step to produce Eco-friendly wet wipes such as biodegradable wet wipes, flush-friendly wet wipes and moist toilet tissue wipes. Here are the four types of plastic-free & eco-friendly wet wipes materials viable to the mainstream market:

Eco-friendly Materials for Wet Wipes

wet wipes material spunlace nonwoven4 180x180 - Sustainability Solution for Wet Wipes

100% Viscose

bamboo 180x180 - Sustainability Solution for Wet Wipes

100% Bamboo

organic cotton 180x180 - Sustainability Solution for Wet Wipes

100% Organic Cotton

woodpulp 180x180 - Sustainability Solution for Wet Wipes

Cellulose-based Fibers/ Woodpulp

From highly efficient biodegradable wet wipes manufacturing machine to eco-friendly wet wipes raw materials, DROID’s turnkey team is there every step of the way.

DROID spent years evaluating and finding the truly biodegradable wet wipes materials. We have also developed relationships with industry’s best eco-friendly wet wipes raw material suppliers before partnering with them.

Call DROID right away, connect with the reliable eco-friendly wet wipes materials directly.

Step 2: Work With The Right Eco-friendly Wet Wipes Machinery Supplier

  • Not all wet wipes machines on the market are able to run eco-friendly materials for wet wipes.
  • Efficiency, reject rate and quality of output product differ significantly from each wet wipes machine from different machinery supplier.
  • DROID’s ECO-PRO features higher efficiency/ lower reject rate and higher output product quality than any other viable solutions on the market.
Biodegradable Wet Wipes Machine Manufacturer DROID 2022 1 - Sustainability Solution for Wet Wipes
15%

Less Reject

22%

Less Power Consumption

50%

Higher Efficiency

100 +

Happy Customers

Our Solution

Meet DROID’s ECO PRO Wet Wipes Machines Built to Make Biodegradable Wet Wipes With Ease

Biodegradable Wipes 180x180 - Sustainability Solution for Wet Wipes
Flushable Wipes 180x180 - Sustainability Solution for Wet Wipes
Moist Toilet Tissue 180x180 - Sustainability Solution for Wet Wipes
Wet Wipes Converting Packaging Process UT FL22 Lanes - Sustainability Solution for Wet Wipes
Wet Wipes Converting Packaging Process UT FL4 4 Lanes - Sustainability Solution for Wet Wipes
Wet Wipes Converting Packaging Process UT BM121620 Promax - Sustainability Solution for Wet Wipes
Wet Wipes Converting Packaging Process UT BM121620 Pro - Sustainability Solution for Wet Wipes
Wet Wipes Converting Packaging Process UT BH20 - Sustainability Solution for Wet Wipes

Step 3: Start of Plastic-Free Wet Wipes Manufacturing

DROID provides Turn-key wet wipes machines and equipment required in each step of wet wipes manufacturing process.

Here is a complete wet wipes manufacturing process from A to Z:

Droid Portfolio Manufacturing Process - Sustainability Solution for Wet Wipes

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Global customers love DROID’s high performance wet wipes machine.

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Sustainability FAQ

If you have some questions about sustainability, you can find some information here.

What Impact Does Inappropriate Wet Wipes Disposal Have On Urban Sewage Systems?

Wet wipes, which are not intended to be flushed down the toilet, may cause wastewater pumps to clog. They behave as catch-all nets for anything that enters the wastewater, including hair, food scraps, fats, papers, etc., by simply settling on irregularities in the sewage system. Depending on the pollution level, repairing the pumps and pipelines may lead to costly servicing and restoration services.


Can You Flush All Biodegradable Wet Wipes Down The Toilet?

No is the only possible answer. The product can only be described as biodegradable if microorganisms can break it down. On the other hand, flushable, wet toilet paper is constructed of very short cellulose fibres. This explains why wet toilet paper starts to break down into tiny pieces when flushing and is eventually fully biodegraded by microorganisms.


How Long Does Biodegradation Of Cellulose Fiber-Based Wet Wipes Take?

Since many different elements influence biological degradation, there is no one correct response to this. However, in order for the wet wipes to completely degrade, they must be free of any synthetic fibres made from fossil fuels. This will prevent any microplastic from entering the environment. In addition to other things, wood is a renewable source of raw material for cellulosic fibres, which are biodegradable like leaves.

Cellulosic fibres made of wood may disintegrate fully in the soil in only a few weeks at warm temperatures, such as those seen in the spring and summer. The biodegradation of wood-based cellulosic fibres requires around six weeks in fresh water at 21° if a wipe like this accidentally enters waterways. It happens considerably quicker in salt water since the breakdown process begins at a water temperature of 30° and lasts for around four weeks. Wet wipes are often covered with lotions, and these personal care products may have an impact on how quickly they decompose naturally.


How Do I Know If Wet Wipes Are Biodegradable And What They Are Made Of?

It is often not immediately clear what wet wipes are comprised of. Consumers have a much harder time making a sustainable option since there has never been a need to identify wipes that include plastic.

However, an increasing number of businesses are conscious of their leadership position as responsible guardians of the environment. As a result, production procedures are being developed more and more sustainably, and eco-friendly alternatives are being explored.


What Products Are Not Sustainable?

Products that are not sustainable usually involve resources that are irreplaceable or unable to restore at the common rate as the resources are utilized. For example, products that depend on fossil fuels are considered not sustainable because fossil fuels cannot be replaced.


Planning to set up a sustainable wet wipes business?

If you want to manufacture biodegradable wipes, flushable wipes, and moist toilet paper, please contact us now!

You will get the machine quote & FREE factory layout design within 4 hours.

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