Single Sachet
Are you interested in making single sachet wet wipes like the pictures above?
DROID is here to help you.
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Our Solution
What is a single sheet wet wipes machine?
One pre-folded wet wipe per packet is dispensed by a specially designed machine called a single-sheet wet wipes machine. It’s perfect for personal, portable hygiene uses—imagine single-use hand sanitizing or face cleaning wipes.
Which industries use single sheet wet wipes machines?
Typical uses of single-sheet wet wipes machines include food service (surface-sanitizing wipes), medical/disinfection (antibacterial wipes), personal care (facial/hand wipes), and hospitality (amenity wipes).
What is the typical output speed of a single sheet machine?
Depending on the sheet size, folding style, and package format, speeds typically range from 50 to 200 packs per minute, however, they can vary per model.
What sheet sizes and materials are supported?
DROID’s machines can handle nonwoven materials weighing between 35 and 80 gsm, with open sheet sizes ranging from 70 x 100 mm to around 100 x 150 mm. Typical folding styles include pop-up, N-fold, and Z-fold.
How customizable is the packaging format?
Pack dimensions (length, breadth, and thickness), film type (foil, BOPP, and PE), sealing technique (three-side, back-seal, and pillow), and extra features like cutouts, tear-notches, or printed branding may all be customized.
What wetting system technologies are used?
Inline roller-based wetting or precision spray systems provide uniform fluid application (usually 10–25 g per sheet) with little variation (±1-2%).
How easy is machine operation and changeover?
PLC touch-screen controls, recipe storage for speedy setup, and tool-free swap components are features of modern models that frequently cut down on changeover time to 5 to 10 minutes.
What maintenance is required to ensure reliability?
Daily wetting nozzle cleaning, weekly bearing lubrication, monthly servo motor check, and yearly sensor calibration are examples of routine chores. Uptime is maximized when OEM requirements are followed.
How energy-efficient are single sheet machines?
Many designs employ servo drives to reduce idle energy use and operate at AC380V/50 Hz with a total power consumption of 3–5 kW.
Can a single sheet packaging machine integrate with upstream converting lines?
Yes, DROID’s machines may be set up in line with labeling stations, mother-roll unwinders, and folding/converting units to create a smooth end-of-line solution.
What quality and safety standards do these machines meet?
Check for certificates from the FDA, GMP, and CE. HEPA-filtered enclosures for aseptic applications, CIP (clean-in-place) compatibility, and stainless-steel contact components (SS 304/316) are important characteristics.
What is the ROI for investing in a single sheet machine?
Volume and labor savings determine ROI. For instance, if you operate 16 hours a day at 100 packs per minute, you can create around 96,000 packs per day, which will drastically lower labor expenses per pack and pay for itself in 6 to 18 months, depending on local labor rates and equipment prices.