What is a single sachet wet wipes machine?
Single sachet wet wipes are mechanically folded, soaked, and sealed by a single sachet wet wipes machine. By combining converting and packaging into a single line, it expedites production while guaranteeing sanitary, tamper-evident sealing and constant moisture levels.
What production speeds can I expect?
Speeds vary from 30 to 120 packs per minute, depending on the model. Compact entry-level machines produce 30 to 60 sachets per minute, which is perfect for short runs, while high-speed models may produce up to 200 sachets per minute for high-volume operations.
Which materials are compatible?
DROID’s machines work with airlaid, nonwoven spun lace, and biodegradable substrates weighing 35–80 gsm. Cleaning, cosmetic, and disinfection solutions are among the many liquid formulas they support.
What sachet sizes and configurations are supported?
Pack weights range from 1 to 5 g, and typical sachet dimensions range from 60 x 80 mm to 120 x 160 mm. To fit the look of your brand, you may alter the fold kinds (Z-fold, C-fold) and pack styles (side-seal, three-side-seal).
How accurate is the wetting system?
Advanced inline wetting devices provide an accuracy of ±2% for each pack of liquid. Consistent moisture content is guaranteed via PLC-controlled pumps and flow meters, which reduces rework and customer complaints.
What level of automation is available?
PLC control, HMI touchscreens, automated roll loading, sachet counting, and discharge conveyors are all features of fully automatic machines. Although they still provide accurate wetting and sealing, semi-automatic versions need to be fed manually.
How easy is maintenance and cleaning?
Quick-release rollers, stainless steel frames, and CIP (Clean-In-Place) systems are all examples of hygienic design. Each shift of routine maintenance takes 30 to 60 minutes, and modular components make it easier to replace parts.
What safety and quality certifications should I look for?
To be sure that food-grade or medical standards are being followed, look for FDA, CE, and GMP certificates. Safety interlocks and electrical parts with UL listings safeguard operators and ensure the integrity of the product.
What is the typical ROI on a single sachet wet wipes machine?
The payback period is between 6 and 18 months, depending on labor expenses and throughput. Increased uptime increases overall profitability, while automated wetting and less waste result in material savings.
Can the machine handle different liquid formulations?
Yes. Quick transitions between heavier lotions, alcohol-based solutions, and water-based solutions are made possible by interchangeable pump heads and tubing. Cross-contamination during batch changeover is reduced by sanitary design.
What installation and training support is offered?
DROID offers commissioning, operator training, and turnkey installation. Besides, 5 to 7 days of on-site training, remote technical help, and spare parts kits are all included in standard service.
How do I choose the right machine for my business?
Evaluate your required output, sachet size range, liquid viscosity, and budget. Discuss customization options like multi-lane converting or integrated labeling with your supplier to tailor the line to your product requirements.
Start your project!
Our advisors are 24/7 online to answer any questions.
Contact to get a personalized proposal today.
CONTACT US