How Noisy Are Wet Tissue Machines During Operation?

One question that often comes up when setting up a wet wipes manufacturing line is how loud these machines are. Wet wipes machines nowadays typically operate at a noise level of between 70 and 85 dB, which is comparable to the noise of a home vacuum or a busy street. Although not deafening, the level might affect comfort and productivity in a workshop and could even cause issues in settings where noise is a problem, such as laboratories or hospitals. Wet wipes manufacturers can make better equipment decisions and maintain a safer, healthier workplace by understanding where noise originates, comparing the performance of various machines, and identifying ways to reduce it.

How Loud Are Wet Tissue Machines Normally?

Like most industrial machinery, wet tissue machines generate a substantial amount of noise when in operation. They often generate noise levels of 70 to 85 decibels (dB), which is comparable to the volume of a loud restaurant, a vacuum cleaner, or heavy street traffic.

How come they create so much noise? The machine’s motors, pumps that handle liquid solutions, cutting blades, and the continuous movement of fabric and packing film are some of the origins of the noise. Particularly in enclosed workplaces, the total noise level can seem substantial when all these components are operating at high speeds simultaneously.

It is not quiet, even if the level is below 70–85 dB, which is below the threshold that results in immediate hearing loss. Even yet, prolonged exposure to these levels may cause listening fatigue, and in certain situations, hearing protection may be necessary.

With simple safety measures, manufacturing processes in most industries can tolerate this amount of noise. Nonetheless, manufacturers sometimes seek low-noise models or implement soundproofing techniques to maintain a calmer ambiance in noise-sensitive settings, such as hospitals, laboratories, or cosmetic manufacturing rooms.

To put it briefly, wet tissue machines are neither whisper-quiet nor thunderous. You can better organize your workplace, safeguard your team, and select the most suitable model for your production needs if you are aware of the average noise level.

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Which Machines Are Quieter Than Others?

The amount of noise produced by wet tissue machines varies. The design, parts, and technology used are often where the differences lie.

Usually, quieter models are constructed using:

Pumps and motors with low noise levels are designed to operate smoothly and produce minimal vibration.
Sophisticated driving systems, such as servo motors, run more silently than conventional mechanical devices.
Materials that absorb and lessen operating noise include panels or insulation that act as sound dampeners.
Precision engineering produces tight-fitting, high-quality parts that minimize mechanical noise and rattling.

However, since they lack these noise-cancelling capabilities and often utilize larger, less effective parts, conventional or older computers are typically noisier.

Consider using silent wet wipe machines if your manufacturing line serves noise-sensitive sectors, such as cosmetics, healthcare, or pharmaceuticals. Although they may cost a little more, they make the workplace more pleasant and may help you adhere to stricter noise regulations.

To put it simply, machines with integrated noise control and contemporary architecture are much quieter, making them the better choice for long-term comfort and efficiency.

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Can Noise Affect Workers in the Workshop?

Indeed, workers may be more affected by continuous industrial noise than most people think. Generally speaking, wet tissue machines operate at a noise level between 70 and 85 dB. Long periods spent in such settings may cause headaches, diminished focus, and listening fatigue, although this is not immediately dangerous.

OSHA (Occupational Safety and Health Administration) states that using earplugs, earmuffs, or noise barriers may be necessary if you are regularly exposed to noise levels higher than 85 dB. Over time, prolonged exposure without protection may further exacerbate hearing problems.

Excessive noise hurts general productivity and job satisfaction, in addition to causing hearing issues. Employees may struggle to communicate, which might result in miscommunications or errors throughout production. This may impact manufacturing floor safety and efficiency.

Manufacturers can make their workplaces safer, healthier, and more productive for their employees by addressing machine noise early on through the use of protective gear, soundproofing, or quieter machine types.

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How to Make the Machine Run More Quietly?

There are helpful methods to lower the noise level of your wet tissue machine and make your workstation more pleasant, even if you don’t have a low-noise model.

Employ anti-vibration mounts or pads to reduce rattling and structural noise by absorbing movement from the machine’s foundation.
Ensure the machine is lubricated correctly: Frequent lubrication of moving parts, gears, and bearings reduces friction, resulting in quieter and more seamless operation.
Tighten and maintain parts: Regular inspections help avoid clattering or banging noises caused by loose bolts or worn-out parts.
Install soundproof panels or enclosures: Much of the operating noise may be captured by a complete or partial cover made of sound-absorbing materials.
Plan for preventive maintenance: Well-maintained equipment operates more quietly. Noise may be prevented from gradually increasing by replacing worn belts, gears, or pumps.

These actions not only reduce noise but also increase equipment longevity and enhance overall functionality. You can make your production environment safer, quieter, and more comfortable for all employees by investing in basic noise-control techniques.

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What If the Machine Runs in Quiet Places?

Standard noise control is often insufficient for specific industrial settings, such as hospitals, laboratories, or upscale cosmetic factories. Even a wet tissue machine’s typical 70–85 dB range might be annoying under these conditions.

Manufacturers have two primary choices to maintain operations without upsetting delicate environments:

Invest in ultra-quiet machines: These models reduce noise levels by employing vibration control, insulated housings, and sophisticated motors.
Establish designated soundproof areas: Enclosing the machine in a room or erecting acoustic barriers around it helps keep noise levels down and maintains the peace throughout the rest of the building.

Quieter equipment isn’t only a convenience for applications in medical or research settings; it’s often necessary for compliance and a better working environment. Production can proceed effectively without disturbing patients, researchers, or sensitive procedures nearby if the correct equipment is selected or isolation measures are implemented.

UT C300 Robotic Case Packer for Wet Wipes Production DROID 2 - How Noisy Are Wet Tissue Machines During Operation?

When purchasing a wet tissue machine, noise may not be your first consideration, but it matters more than most manufacturers realize. Your manufacturing floor may be made a safer and more pleasant place for your team by recognizing which models are quieter, understanding average noise levels, and using basic noise-reduction techniques. This will also ensure compliance in noise-sensitive settings, such as laboratories or hospitals.

DROID offers options with cutting-edge engineering and sound-dampening technology to deliver exceptional performance and minimal noise, making it a quieter and more effective wet wipes machine.

Are you prepared to switch to a device that puts in a lot of effort without being noticed? To learn more about our low-noise wet wipes options, please contact DROID today.