Wet wipes are now a daily necessity for everything from disinfection and makeup removal to infant care and household chores. Manufacturers need a solution to create wipes quickly, safely, and reliably as global demand continues to grow. This is where a wet wipes producing machine comes in.
A wet wipes machine is an automated system that manages the entire manufacturing process from start to finish. After applying the appropriate quantity of moisturizing or disinfecting solution to enormous rolls of nonwoven cloth, it folds, cuts, and seals the wipes into separate packs or sachets. To satisfy consumer needs, sophisticated machines may even include features such as printed dates, reclosable labels, and easy-open seals.
Modern wet wipes are designed to be both hygienic and efficient. To ensure perfect folding, consistent quality, and precise dosing while minimizing waste, they utilize PLC controllers and sensors. Model-specific production speeds range from entry-level machines that can produce dozens of packs per minute to high-speed lines that can deliver 200+ packs per minute.
Purchasing a dependable machine is not only a choice, but a necessity for any company seeking to compete in the rapidly expanding wet wipes industry. These devices provide the quality that customers want while saving time and effort.
The wet wipes production process begins with two key materials:
At the beginning of the process, large rolls of nonwoven fabric, often weighing hundreds of kilos, are put into an unwinding system. The manufacturing line automatically receives the rolls, and the machine straightens the fabric, preparing it for the following stages.
The machine’s liquid supply system is prepared simultaneously. This technique maintains the stability and cleanliness of the wetting solution by storing it in a hygienic stainless steel tank. Later in the process, the liquid is delivered to precise dosage nozzles using pumps and pipes.
The flexibility of high-end machines enables them to handle various fabric types, including spunlace, biodegradable fibers, and medical-grade materials, and to switch between solutions for baby wipes, cosmetic wipes, or disinfecting wipes with an alcohol base.
The equipment guarantees a consistent flow of wet wipes raw materials with little operator intervention by automating the feeding of both fabric and liquid. In addition to increasing output, this maintains process cleanliness, lowering waste and contamination hazards.
The folding station, a crucial step in giving wet wipes their tidy, usable form, is reached after the nonwoven fabric has passed through the machine without issue.
The lengthy piece of cloth is transformed into precisely stacked layers by the machine, which utilizes a series of folding plates and guiding rollers. Each wipe comes out smoothly without ripping or bunching because of the several fold types that may be created according to the product design, including Z-folds, C-folds, and even multi-folds.
The continuous strip of layered cloth is sent to the cutting equipment after it has been folded. Here, the folded cloth is cut into uniformly sized individual wipes using high-precision blades. Servo-controlled cutters, which are used in sophisticated equipment, reduce waste and uneven edges by maintaining precise measurements even at high speeds.
For manufacturers making baby wipes, face wipes, or industrial cleaning wipes on the same line, some versions include a straightforward touchscreen option that allows users to change the wipe size.
The machine guarantees that every wipe is uniform, neatly stacked, and production-ready by fusing clean cutting with accurate folding. This creates the ideal basis for subsequent moisturizing and packing steps.
The wipes go to one of the most critical phases—the moisturizing process—after being folded and sliced. Here, the machine turns dry cloth into the supple, moist wipes that customers are used to.
The prepared solution, such as baby lotion, disinfectant, or makeup remover, is pumped by a liquid dosing system to several nozzles via hygienic stainless steel pipes. Consistent saturation is ensured by these nozzles, which spray or drip the liquid uniformly over the wipes.
Here, accuracy is crucial. PLC controls and modern machines utilize sensors to monitor and adjust the liquid flow continuously. The wipes become mushy and can leak in their package if too much solution is applied; if not, they will feel dry and useless. To ensure that every wipe is damp but not dripping, the system meticulously adjusts the quantity.
Specific sophisticated versions include multi-point dosing, which enables various fabric sections to absorb variable amounts of moisture. This feature is ideal for specialized wipes, such as extra-soft baby wipes or heavy-duty cleansers.
The machine ensures consistent quality and cleanliness by managing each drop, producing wipes that are pleasant and feel new right out of the package.
The wipes proceed to the packaging step, where the machine transforms loose wipes into items ready for sale after they have been folded, trimmed, and thoroughly wet.
Depending on the size of the pack, the wipes are automatically numbered and stacked into groups (10, 30, or 80 wipes per pack, for example). They are then precisely and automatically placed into pre-made bags or packing material.
Depending on the kind of machine, this may consist of:
Following insertion, the machine securely closes the package using a heat-sealing mechanism. This seal is essential because it keeps the wipes fresh on store shelves, retains moisture, and prevents contamination. To increase usability and comply with regulations, high-end machines also incorporate date coding, lot numbers, and resealable stickers or plastic lids.
Wipes are hygienically packed, sealed, and prepared for distribution with the least amount of human handling possible, all in a single, seamless process.
The control system, sometimes known as the “brain” of a wet wipes manufacturing machine, is responsible for every flawless fold, precise cut, and tight seal.
A PLC (Programmable Logic Controller), an industrial computer that manages all operations, from fabric feeding and liquid dosing to cutting, packaging, and sealing, is the foundation of most modern wet wipes machines. Several sensors and detectors positioned along the line provide input to the PLC, guaranteeing that the process operates smoothly and that faults are identified immediately.
A touchscreen HMI (Human-Machine Interface) allows operators to communicate with the machine. They can fine-tune moisture levels, adjust wipe size, regulate production speed, and address issues in real-time with this user-friendly panel.
Many machines also feature automated alerts and stop functions for quality and safety assurance. To prevent damage or faulty goods, the system stops production if a roll runs out, liquid levels drop, or a misfeed occurs.
Some more sophisticated versions also connect to IoT platforms or remote monitoring systems, allowing personnel to monitor performance, receive maintenance notifications, and adjust settings remotely.
To put it briefly, the control system maintains steady production and minimizes downtime by ensuring the machine operates precisely, effectively, and safely.
How quickly a wet wipe machine can operate is one of the most frequently asked questions manufacturers receive.
The kind of equipment and production configuration determines the response. Semi-automatic or entry-level machines typically produce 60 to 100 packs per minute, making them ideal for startups or smaller enterprises. Large-scale operations that must satisfy strong market demand are supported by fully automated, high-speed equipment that can produce 150–200+ packets per minute.
Speed changes are also possible on specific sophisticated manufacturing lines using the touchscreen control panel. When switching between products, this flexibility is helpful. For instance, you can increase speed for lightweight baby wipes or slow down for thicker disinfectant wipes.
The pack format also affects output. While multi-pack machines take a little longer because they have to count, stack, and seal many wipes in each bag, single-sachet lines usually operate quickly since each pack only includes one wipe.
Modern machines are designed to be efficient and consistent, regardless of pace, guaranteeing that every wipe, whether produced at 60 or 200 packs per minute, meets the exact quality requirements.
Regular care and maintenance are necessary to keep a wet wipes maker operating at its peak efficiency. These devices, like all industrial machinery, rely on efficient operation and proactive maintenance to minimize costly downtime.
The first step is cleaning every day. When making baby wipes or disinfecting wipes, operators should maintain the line’s sanitation by wiping off surfaces, clearing away fabric scraps, and removing any dust or residue.
Regular examinations are equally crucial. Essential components such as liquid dosing nozzles, folding plates, and cutting blades should be routinely inspected for wear or obstruction. Easy inspections can stop liquid spillage, uneven cuts, and misfeeds.
To keep everything in line and functioning correctly, the majority of manufacturers advise planned service, which includes monthly lubrication of moving parts, semi-annual calibration of dosing systems, and annual expert maintenance.
Additionally, many machines include built-in safety measures, such as alarm systems, safety guards, and emergency stops. In the case of a problem, they shield operators and aid in preventing harm.
Manufacturers can ensure continuous wipe quality, long-term dependability, and minimal production disruptions by adhering to a suitable maintenance plan and operating the machine as intended.
An engineering marvel, a wet wipes machine transforms raw fabric and liquid into neatly packaged, usable wipes in a matter of seconds. Every stage, from cutting and folding to moisturizing and sealing, is automated for uniformity, efficiency, and hygienic reasons.
Are you looking to purchase the top manufacturing line for automated wet wipes? Discover the wet wipes manufacturing machines portfolio from DROID, designed to deliver the best performance and reliability possible for baby wipes, disinfecting wipes, and more.
What is a wet wipes making machine?
An automated system that folds, moistens, cuts, and bundles nonwoven fabric into usable wet wipes is called a wet wipes making machine.
What types of wet wipes can the machine produce?
Baby wipes, makeup removal wipes, disinfection wipes, personal care wipes, and even industrial cleaning wipes may all be produced using it.
How many wipes can the machine produce per minute?
Depending on the type and packaging method, production speeds may range from 60 to over 200 packs per minute.
Can one machine handle different wipe sizes and formulas?
Yes, the majority of modern wet wipes machines include touchscreen controls that make it simple to change the wipe size, thickness, and liquid formulae.
What raw materials are needed for production?
A wetting solution (purified water with additives such as moisturizers or disinfectants) and nonwoven fabric are required.
Is the machine suitable for biodegradable wipes?
Eco-friendly and biodegradable textiles can be processed using a variety of sophisticated machinery, enabling the development of sustainable product lines.
How is moisture added to each wipe?
The machine uniformly distributes liquid to each wipe using a precise dosing mechanism that includes pumps and sensors.
How much space does a wet wipes machine require?
Although the amount of space needed varies, most complete manufacturing lines need a 50–100 m² area to operate safely.
What maintenance does the machine need?
To keep the machine operating efficiently, it must be cleaned daily, lubricated monthly, and serviced periodically.
Does the machine come with after-sales support?
Reputable vendors such as DROID provide replacement parts, operator training, installation assistance, and continuous technical support.